KAWASAKI OEM 27005-5063 Ignition Switch 86-03

( Brand: Kawasaki Oem ), ( Manufacturer Part Number: 27005-5063 ), ( Material: Oem ), ( Color: Black ), ( Product Type: Ignition Switch ), ( Product Categories: Ignition ), ( Fitment Group: Kawasaki Zg1200 Voyager 86-03 )

Review KAWASAKI OEM 86-03 Ignition Switch fits VOYAGER ZG1200

The **Kawasaki ZG1200 Voyager (27005-5063) Ignition Switch (Model Years 1986 2003)** is a critical component essential for the reliable operation of this iconic adventure motorcycle, renowned for its blend of touring comfort and off-road capability. This ignition switch, part of Kawasaki s durable and precision-engineered electrical system, serves as the gateway to powering the ZG1200 s robust 1,198cc liquid-cooled V-twin engine, delivering seamless ignition and electrical control for both the starter motor and the fuel injection system. Crafted from high-quality materials, the switch is designed to withstand the demands of frequent use, harsh weather conditions, and the mechanical stresses of long-distance travel, ensuring consistent performance even in the most challenging environments. Its robust construction features a sturdy metal housing with a weatherproof gasket to prevent moisture ingress, safeguarding internal components from corrosion and electrical shorts. The switch incorporates a reliable locking mechanism, allowing riders to secure the ignition in the "On" position while maintaining easy access for quick starts, a feature particularly appreciated by adventurers who prioritize convenience without compromising security. Compatible exclusively with the ZG1200 Voyager models produced between 1986 and 2003, this ignition switch is a direct-fit replacement, ensuring an exact match in terms of pin configuration, wiring harness connections, and mounting orientation. Whether restoring a classic Voyager or addressing a malfunction in an older model, this switch offers a dependable solution that aligns with Kawasaki s reputation for craftsmanship and performance. Its straightforward installation and compatibility with aftermarket wiring kits further enhance its appeal, making it a sought-after part for both enthusiasts and mechanics seeking to maintain the integrity of their ZG1200 s electrical system.

**Pros and Cons of Buying a Kawasaki ZG1200 Voyager Ignition Switch (Part Number: 27005-5063, Model Years: 1986-2003)**

1. **Direct Compatibility** This ignition switch is specifically designed for Kawasaki ZG1200 Voyager models produced between 1986 and 2003. It ensures a perfect fit without modification, reducing the risk of installation errors.

2. **Reliability and Durability** Kawasaki parts are generally built to high standards, offering long-term performance if the switch is in good condition. A functional ignition switch is critical for starting the motorcycle, and a genuine or high-quality aftermarket replacement can prevent unexpected failures.

3. **Ease of Installation** Since it is an OEM (Original Equipment Manufacturer) part, it should be straightforward to install, especially if you have basic mechanical skills. Most riders can replace it with minimal tools, though wiring may require careful attention.

4. **Prevents Common Issues** Many older motorcycles suffer from ignition switch failures, which can lead to stalling, no-start conditions, or electrical gremlins. Replacing a faulty switch can resolve these problems and restore reliable operation.

5. **Cost-Effective Alternative to Full Ignition Systems** If the rest of the ignition system (ignition coil, stator, or wiring) is functional, replacing just the switch is a budget-friendly solution compared to overhauling the entire electrical system.

6. **Availability of Genuine Parts** Since Kawasaki still produces parts for older models, you can often find this switch in stock at dealerships or authorized distributors, ensuring authenticity and warranty coverage if purchased from a reputable source.

7. **Potential for Resale Value** If you plan to sell the motorcycle later, having an original or well-maintained ignition switch can reassure buyers that the electrical system is intact.

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1. **Age and Wear** Even if the switch is new, the motorcycle itself may be old, meaning other components (wiring, connectors, or the ignition coil) could be degraded. Replacing just the switch won t fix underlying electrical issues.

2. **Potential Counterfeit Parts** If purchasing from an untrusted seller (e.g., eBay, Facebook Marketplace, or unlicensed online stores), there s a risk of receiving a counterfeit or low-quality replica. Counterfeit switches may fail prematurely or not fit correctly.

3. **Electrical System Compatibility** If the motorcycle s wiring harness or connectors are corroded, damaged, or improperly routed, replacing the switch alone won t resolve electrical problems. A full inspection of the wiring may be necessary.

4. **Limited Lifespan of Older Motorcycles** The ZG1200 Voyager, while a classic, may have other aging components (battery, starter motor, fuel system) that could fail soon after replacing the ignition switch. This could lead to additional repair costs.

5. **Skill Dependency** While the switch replacement is relatively simple, wiring mistakes can cause short circuits or damage to the motorcycle s electrical system. Those unfamiliar with motorcycle wiring may need professional help, adding to the cost.

6. **Cost Compared to Aftermarket Options** Genuine Kawasaki parts can be expensive, especially if bought from a dealership. Aftermarket switches from reputable brands (e.g., K&N, Speedhawk, or OEM-equivalent parts from brands like Deka or Delco) may offer similar performance at a lower price.

7. **Potential for Hidden Damage** If the motorcycle has been in an accident or has been poorly maintained, the ignition switch may not be the only issue. A full electrical diagnostic (e.g., checking the stator, ignition coil, and ground connections) is advisable before assuming the switch is the sole problem.

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Replacing the ignition switch on a Kawasaki ZG1200 Voyager (1986-2003) with the **27005-5063 ZG1200 Voyager ignition switch** is a practical and often necessary repair for riders experiencing starting or electrical issues. The part is reliable, easy to install, and ensures compatibility, making it a sound choice if the rest of the electrical system is in good condition.

However, the decision should not be made in isolation. Before purchasing, verify the motorcycle s overall electrical health, source the part from a trusted seller (preferably a Kawasaki dealership or authorized distributor to avoid counterfeits), and consider whether the motorcycle s age justifies further repairs. If the bike has extensive wear or other major issues, the cost-benefit of this repair may not be worth it.

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- Purchase the **genuine Kawasaki part (27005-5063)** from an authorized dealer or a reputable online retailer (e.g., Kawasaki Parts Online, Cycle Planet, or a trusted motorcycle parts store).

- Inspect the wiring harness, connectors, and ground points before installation to ensure no other issues exist.

- If comfortable, install the switch yourself; if not, have a mechanic verify the work.

- Consider an **aftermarket ignition switch** from a brand like **K&N, Speedhawk, or Deka**, which may offer similar quality at a lower cost.

- Conduct a **full electrical diagnostic** (including stator, ignition coil, and battery) to identify if other components need replacement.

- If the motorcycle has significant wear (e.g., rusted frame, failing suspension, or engine issues), weigh whether the cost of this repair aligns with your goals for the bike.

- Verify the part s authenticity by checking the packaging, serial numbers, or purchasing from a seller with positive reviews and return policies.

- Test the switch before finalizing the purchase if possible (e.g., via a live demo or returnable condition).

Ultimately, this repair is justified if the ignition switch is confirmed as the root cause of the issue and the motorcycle s overall condition supports further investment. For older bikes, prioritize addressing critical failures first and consider whether the motorcycle s remaining useful life aligns with your riding needs.

Details:

Color: Black. Material: OEM. Condition: Great Used Part, As Pictured. Dimensions: OEM.

MFG Part Number: 27005-5063. Brand/Manufacturer: Kawasaki OEM. Removed From: 1986 Kawasaki ZG1200 Voyager. Condition Scale 1-10: 8.5.

2 Keys included. Wires and connectors good.

part #: 270055063 prices

• $99.99-$197.99

specifications cycleswitches:

• for models: Zg1200, Voyager
• for makes: Kawasaki
• brand: Kawasaki Oem
• mpn: 27005-5063
• material: Oem
• color: Black
• product type: Ignition Switch
• product categories: Ignition
• fitment group: Kawasaki Zg1200 Voyager 86-03

shipping cycleswitches:

• transit: 2-6 Days
• class: Standard
• service: Standard
• type: Fixed
• cost: $12.99

seller cycleswitches:

• # reviews: 9964
• rating: 99.2%
• city: Eden Prairie, Minnesota

payments cycleswitches:

• other
• wallet: Paypal
• credit card: Discover

offer cycleswitches:

• options: Ship-to-home
• availability: In Stock
• started: April 7, 2026
• sold: 0
• quantity: 1

returns cycleswitches:

• paid by: Buyer
• time: 30 Days
• policy: Returns Accepted

general cycleswitches:

• Electrical Ignition Components > Electrical Ignition Sensors Switches > Ignition Key Switches
• condition: Used

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